News

Pepperl+Fuchs Supports the Digitalization of the Process Industry

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The digitalization of processes in hazardous areas places high demands on explosion protection. All infrastructure components used in these areas must be intrinsically safe or explosion-proof and certified. The Pepperl+Fuchs Group, a pioneer in the field of mobile devices for hazardous areas, meets these requirements with a comprehensive portfolio of certified solutions, from smartphones, tablets, and HMI systems to intrinsically safe barriers and remote I/O systems to Ethernet APL technology and sensor technology in hazardous areas.

Augmented reality for more efficient workflows

Augmented reality (AR) offers enormous potential at device level for digitalizing processes. With the help of this technology, information can be brought directly into the field of vision and display of employees in real time and presented in a spatially and context-sensitive manner. For example, markings on cables or flanges or process values can be displayed directly next to the corresponding valves.

AR therefore offers particularly great potential for complex tasks such as shutdown work, commissioning, or fault diagnosis in areas that are difficult to access. The technology is also ideal for training and qualifying new employees, for example in practical on-the-job training with AR-supported instructions or via remote support. In addition, AR overlays can be linked to digital twins of assets to simulate scenarios. This integration significantly improves the basis for decision-making, increases efficiency, and ensures safe plant operation.

5G as the basis for AR

The 5G mobile communication standard ideally complements augmented reality technology. In addition to the necessary bandwidth, 5G also provides the low latency required to transmit AR content in real time and integrate it seamlessly. On site, technicians receive context-sensitive instructions, overlay markings on components, and live data such as sensor values or histories directly in their field of vision. At the same time, they can request support or instructions from remote experts at any time, who can be easily connected.

This shifts maintenance processes more toward just-in-time assistance, reducing errors and increasing first-time fix rates. Planning is shifting organizationally toward data- and event-driven workflows, for example, when predictive maintenance alerts automatically trigger AR checklists. An integrative approach is crucial here. AR and 5G are not isolated solutions. They must be seamlessly connected to CMMS/ERP systems, asset digital twins, and role and rights models.

IT security in practice

The high demands placed on IT security require that it be considered from the outset in all digitalization initiatives. Today, this can be easily reconciled with intuitive and efficient operation, for example, using modern, explosion-proof smartphones and tablets from Pepperl+Fuchs. These devices feature integrated biometric authentication methods, such as fingerprint sensors or facial recognition, which ensure fast, user-friendly, and highly secure access.

This eliminates the need for time-consuming entry of complex passwords in everyday industrial use, without compromising security. Biometric identification ensures that only authorized persons have access to sensitive data, control functions, company networks, or applications. Together with encrypted communication and role-based access concepts, this creates a solution that not only successfully bridges the gap between maximum user-friendliness and maximum security but also ensures industrial processes are running smoothly.

Customers also benefit from the fact that Pepperl+Fuchs mobile devices are part of the Android Enterprise Recommended (AER) program. This guarantees consistent, easy deployment and management of mobile solutions through hardware and operating system support, as well as guaranteed security and operating system updates. The Samsung Knox mobile security solution also ensures a high level of device and data security for companies.

Connected workers—highly networked into the future

Intrinsically safe tablets and smartphones already serve as digital and networked hubs for connected workers. They enable authentication, collect sensor data, and bundle a wide variety of communication channels. They also allow for the seamless integration of mobile scanners, IoT gateways, or communication peripherals such as headsets. This makes them a central component for safe, efficient, and networked work processes in hazardous areas.

In the future, platforms for “digital shift operation” will emerge that digitally map handover protocols, know-how transfers, shift handovers, and shift KPIs, thus enabling comprehensive shift digitalization. Step by step, the connected worker is evolving into a highly networked, smart-supported employee who can access and respond to all relevant information, analysis tools, and expert knowledge securely and context-sensitively in real time at any time.

“As a pioneer, Pepperl+Fuchs is continuously working on developing intuitive solutions to optimally connect people in industrial environments, simplify work processes, and sustainably increase efficiency,” says Christopher Limbrunner, Team Lead Product Management of the Enterprise Mobility division at Pepperl+Fuchs. “In addition to providing the right hardware, we also support our customers in the holistic planning and implementation of the necessary infrastructure. They benefit from our many years of expertise and a global support and service network. This ensures that applications are not only compliant and reliable, but also efficient and future oriented.”

https://www.pepperl-fuchs.com

WELTEC BIOPOWER biomethane plant to go into operation in mid-2026

Biomethane from beer and whiskey industry residues

German manufacturer WELTEC BIOPOWER is currently building a biomethane plant for the Irish company Evergreen Agricultural Enterprises Limited. The plant at the company’s headquarters in Monasterevin, County Kildare, will go into operation in mid-2026 after a total construction period of 11 months. The location offers the operator logistical advantages, among other things: “On the one hand, it is well connected to the M7 motorway. In addition, the national gas network for direct biomethane feed-in is in the immediate vicinity,” emphasises Patrick Meade, Managing Director of Evergreen.

No competition with feed production for use of input materials
The €50 million project comprises four digesters and one stainless-steel secondary digester, each with a volume of 4,900 cubic metres. These are mainly used to ferment production residues and by-products from the Irish beer and whiskey industry. The materials are readily available and do not compete with feed production, as they are unsuitable for animal feed. Three additional tanks are used to store liquid substrates. “Despite its size, the plant, with an annual processing capacity of 165,000 tonnes, will be built in just six months of pure construction time. Construction is proceeding according to plan and mechanical completion is scheduled for the end of this year,” says Tobias Gerweler, Managing Director of WELTEC BIOPOWER. “The decision not to use grass silage was a conscious one, so that we would not be competing with the livestock industry,” Patrick Meade continues. A combined heat and power plant (CHP) installed on site generates around 1 megawatt of power for the operation of the plant and supplies heat for the digesters.

Hourly production of 1,300 cubic metres of biomethane
Three rotating long-axis agitators and three submersible motor agitators in the tanks support the effective digestion of the substrate mix. The biogas is collected in the digesters with double-membrane roofs and processed into biomethane using membrane technology. It then enters the public gas grid 20 metres away via the feed-in point. Once commissioned, the plant will produce around 1,300 standard cubic metres of biomethane per hour – equivalent to around 110 GWh of energy per year. The annual output of 65,000 tonnes of digestate is stored in a covered concrete lagoon and delivered to farmers separately as liquid and solid fractions.

By 2030: 5.7 terawatt-hours of biomethane per year
“The fact that German manufacturer WELTEC BIOPOWER was awarded the contract to build the largest plant in Ireland to date was due not only to the technical advantages mentioned above, but also to the short delivery times,” emphasises Managing Director Patrick Meade. This will also enable Ireland to achieve its ambitious expansion targets for biomethane production: the government aims to produce 5.7 terawatt-hours (TWh) of biomethane annually by 2030. To achieve this, existing biogas plants for biomethane processing would have to be expanded, and technically mature plants such as the one built by Evergreen in Kildare would have to be planned and constructed.

www.weltec-biopower.de

 

Gas and Flame Detection Solutions for Hydrogen Applications

As hydrogen plays an expanding role across energy, manufacturing, and industrial sectors, managing safety in its production, storage, and handling presents unique challenges. Hydrogen’s small molecular size allows leaks through tiny openings, while its flames can be nearly invisible and emit low radiant heat, making traditional fire detection methods less effective.

Addressing hydrogen safety calls for a layered approach using multiple detection technologies suited to these conditions. Fast-response ultrasonic sensors detect high-pressure gas leaks at the speed of sound, providing early warning often before a gas cloud becomes visible. Electrochemical and catalytic sensors complement this by detecting lower concentrations of hydrogen or combustible gases where accumulation might occur.

Combined, these technologies provide comprehensive monitoring adapted to different stages and environments within hydrogen applications, helping to reduce risk and improve operational safety.

Products Available for Immediate Dispatch

MSA offers a range of hydrogen-ready detection products, all available for immediate dispatch to support project timelines and operational needs.

Available products include:

  • MSA Safety’s ULTIMA® X5000 Gas Monitor: Equipped with MSA XCell® sensors, this smart gas detector supports hydrogen and associated gas monitoring with extended calibration intervals, self-checks (via TruCal®), and a compact design ideal for retrofits.
  • MSA Safety’s PrimaX® P Gas Transmitter: Designed for challenging indoor or outdoor environments, this device supports hydrogen and other combustible/toxic gases with easy calibration and durable housing.
  • MSA Safety’s SUPREMATouch Controller: A scalable control system capable of managing up to 256 inputs and 512 outputs, ideal for large-scale hydrogen production or processing facilities needing SIL-rated architecture.
  • MSA Safety’s SENTRY io®: A modern, wall-mounted controller with touchscreen interface, supporting up to 16 detection points — ideal for smaller hydrogen systems or expansions.
  • FieldServer ProtoAir® Gateway: A cloud-connected IIoT gateway for remote monitoring and integration, useful in distributed hydrogen systems or unmanned sites.

These can be tailored to meet the specific safety requirements of your facility, whether in energy, manufacturing, or industrial operations.

Supporting Your Hydrogen Safety Projects

MSA Safety offers a comprehensive portfolio of fixed gas and flame detection solutions developed to address the unique safety challenges of hydrogen applications. Select products and accessories designed for hydrogen environments are in stock and ready for immediate dispatch to help keep your projects on track.

Explore Products & Order Now

Enerpac Strand Jack for 3km Toulouse Cable Car Cable Maintenance

POMA, the world leader in cable transportation, has used Enerpac strand jack technology to streamline aerial cable maintenance operations on the 3 km Téléo cable car in Toulouse - the longest urban cable car ever built in France. Developed in collaboration with cable maintenance specialist, COMAG, the new system significantly reduces cable tensioning times.
The 3-kilometer Téléo cable car route connects Paul Sabatier University to the Oncopole Institute via the Rangueil Hospital, in just 10 minutes, with an overflight up to 70 meters above ground level. It uses four carrier cables, with two carrier cables per track, as well as a looped traction cable. The cabins run on these cables, similar to a railway track. The cables run without breaks from Paul Sabatier University to Oncopole-Lise Enjalbert station.
Rope repositioning is a key part of cable car maintenance. POMA wished to optimise the time required for the operation and, above all, to leave the cable sliders in position by pulling two track ropes at the same time. To achieve this, the two track ropes were attached to a lifting beam which in turn was attached to an Enerpac HSL 20006 strand jack. By stroking the strand jack, the cables can be tensioned up to a maximum of 240 tons in incremental steps of 480 mm.
After slackening the cables at Paul Sabatier station, the track ropes were tensioned by the strand jack positioned at the Oncopole-Lise Enjalbert terminus 3 km away - at the end of the cable car run. During the tensioning operation, 30 m of cable were moved to regain the correct cable position.
“Pulling both cables at the same time, in perfect synchronisation, was a major objective of the operation, until now we’re relied on a pulling winch and hauling system for each cable, a time consuming process,” said David Blanchet, project manager, COMAG. “The Enerpac strand jack was the right choice for us thanks to its operating speed, ease of use and small size, which allowed us to place it between the two track ropes in a horizontal frame. We look forward to deploying the stand jack system on other cable maintenance projects.”
Enerpac Strand Jack technology
The Enerpac HSL 20006 strand jack was supplied by Faure Technologies, an authorised Enerpac distributor and strategic Enerpac Heavy Lifting Technology (HLT) partner. Throughout the project, Faure Technologies played a key role in supporting POMA and COMAG. This collaboration reflects the strong partnership between Enerpac and HLT, as well as Faure Technologies’ dedication to providing reliable and high-quality solutions.
The Enerpac strand jack is a hydraulic lifting and tensioning device that works by gripping and pulling on multiple steel strands in a controlled, step-by-step manner. By alternately gripping and releasing the strands, the jack effectively ‘displaces’ or ‘lifts’ heavy loads.
For more information on Enerpac Strand Jacks, visit www.enerpac.com.
For more information on POMA, visit www.poma.net.

DuPont Introduces Tyvek® APX™, Heralding a New Era in Worker Safety

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Unprecedented breathability with no loss in levels of protection and durability revolutionizes worker safety and protection

DuPont (NYSE:DD) today unveiled Tyvek® APX™, a new disposable chemical garment fabric designed to transform the way wearers experience comfort and safety at work, at A+A 2025 in Dusseldorf, Germany. The culmination of years of scientific research and customer collaboration, Tyvek® APX™ fabric is the most advanced form of Tyvek® material to date and provides outstanding levels of breathability without compromising on protection or durability.

“With the launch of Tyvek® APX™, we’ve created a new and revolutionary form of Tyvek® material that addresses one of the most problematic health and safety challenges – how to make garments more breathable without sacrificing performance or durability,” said Dave Kee, Global Business Director, DuPont Personal Protection. “Tyvek® APX™ fabric offers an outstanding combination of protection and comfort, helping workers to perform at their best, especially in physically demanding environments.”

Improving worker well-being

Worker well-being and comfort have gained increasing prominence in recent years, as companies across sectors—from pharmaceuticals and utilities to heavy manufacturing and chemical processing—have placed an increased focus on worker safety. The ability to efficiently dissipate body heat while wearing protective coveralls is becoming an increasingly important factor in worker comfort and the prevention of overheating. Regulations are focusing more on worker well-being, driving the need for more breathable protective garments. But achieving the desired levels of comfort without compromising on safety has been the sticking point.

Tyvek® APX™ protective coveralls provide the ultimate balance of comfort and protection. It represents a breakthrough in breathability, allowing moisture to escape and air to circulate, keeping workers more comfortable.

“For over 50 years, the DuPont™ Tyvek® brand has defined the category of protective clothing. It is synonymous with safety and trusted innovation,” said Kee. “Now, we are taking that legacy to a new level with Tyvek® APX™, redefining what it means to feel safe and protected.”

Comfort as a science

DuPont defines comfort as enhancing worker well-being by reducing the risk of suffering from heat build-up while wearing essential protective garments. Crucially, the properties being claimed for Tyvek® APX™ garments are scientifically validated. An independent physiological study, conducted by Empa, has demonstrated the enhanced breathability credentials of Tyvek® APX™ fabric. It measured the physiological changes in workers wearing traditional chemical protective garments and Tyvek® APX™ coveralls under different environmental conditions while performing different levels of activity.

DuPont also conducted customer wear trials globally to gauge whether wearers could feel the difference in performance. Almost 300 people took part across different regions and applications. The garments were tested in extremes of temperature and humidity, and from low work intensity to high levels of activity. Overall, the preference for high-breathability Tyvek® APX™ fabric was clear.

For more details, please visit: tyvek.co.uk/apx

New best practice guide aims to help address issue of drug and alcohol misuse in the workplace

RoSPA guide launched in partnership with Draeger Safety UK

  • 40% of industrial accidents have been linked to substance misuse 1
  • Alcohol misuse in UK workplaces costs £7 billion a year in lost productivity 2
  • Some prescription medications (such as those used to treat conditions, including anxiety and chronic pain) also have the potential to impair performance 
  • 83% of workers support drug and alcohol testing 3 

 The Royal Society for the Prevention of Accidents (RoSPA), in partnership with Draeger Safety UK, has published a new best practice guide to help UK employers tackle the growing issue of drink and drug misuse in the workplace.

Released today, A Best Practice Guide for Managing Drink and Drug Misuse in the Workplace and when Driving for Work outlines practical steps for organisations to manage impairment risks, improve safety, and meet legal obligations.

The guide provides a step-by-step framework for developing workplace policies and introducing and conducting fair and confidential impairment testing programmes. It also highlights the impact of alcohol and drug use in UK workplaces and the risks posed, especially for safety critical roles such as those involving the operation of heavy machinery or when driving for work. 

Substance misuse, including alcohol, illegal drugs, as well as some prescription medications, poses serious risks to workplace safety, productivity, and public health. It is estimated that 40 per cent of industrial accidents at work are linked to substance abuse, and alcohol misuse alone is estimated to cost the UK economy over £7 billion annually. 

Meanwhile, Dräger’s research, undertaken for its annual Dräger Safety and Health at Work report, indicates that 83 per cent of workers support drug and alcohol testing at work, reflecting growing awareness of the issue and support for proactive safety measures. This is set in the context that 78 per cent of managers surveyed said that their organisation had concerns about workplace impairment (and resulting injuries/accidents) due to alcohol, drugs and prescribed medications such as antidepressants.

The best practice guide recommends a combination of education, consent-based testing, and rehabilitation support, and also outlines modern technologies for screening and testing, such as saliva and breath testing, as well as alcohol interlock systems, which, once installed in a vehicle, rely on a negative breath test to allow the engine to start.

The legal frameworks that employers must navigate are also referenced in the guide, including the Health and Safety at Work Act and UK General Data Protection Regulation (GDPR).

Caitlin Taylor, Road Safety Manager at RoSPA, said: “Substance misuse isn’t just a personal issue; it’s a workplace safety risk, and it’s on the rise. Whether it’s alcohol, illegal drugs or prescription medication, impairment can have devastating consequences. This guide helps employers take practical, fair steps to protect their staff and the public.”

Mark Burrup, Drug and Alcohol Testing Expert at Draeger Safety UK, adds: “Today’s workplace testing technologies are highly advanced and designed to be discreet and non-invasive, typically involving a quick saliva swab and/or a single breath sample into a breathalyser to indicate whether an employee has taken drugs or alcohol. These simple testing processes make implementation of pre-employment, random or for-cause testing straightforward for employers. In our experience, such programmes are well-received by employees as they understand that these measures play a vital role in maintaining a safe and responsible working environment for everyone.”

Aimed at HR departments, fleet managers, and health and safety professionals across all sectors, the guide is free to download on the RoSPA and Dräger websites.  It is also available via the Scottish Occupational Road Safety Alliance(ScORSA), a RoSPA initiative supported by the Scottish government helping businesses to manage occupational road risk.

Hart Door Systems completes international foods’ contract

Working for a leading global foods business, Hart Door Systems has completed the installation of  three of Hart’s door types at a plant in Greater London.

National Operations Manager Keith Fisher comments that the client had requested work to commence on a Thursday and be complete in readiness  for the start of following week.

“This was a clear requirement which, by working over the weekend, we completed the installation of one Speedor Eco, one Speedor Mini and one Hart’s roller shutter, despite the pressures resulting from multiple trades working in the same area.  

“We were very much aware of the need to start and complete the installation to a food compliance deadline for the client. Resultantly the three doors up and running with no  interference of operation of the client’s business,” says Mr Fisher.

“This we achieved satisfactorily. The installation demonstrates our flexibility, our range of door types and our commitment to deliver a superior service.”

Doug Hart, Hart’s chairman, says the ‘can do’ approach “is a good example of the team drive within Hart”. He adds: “We are a global business, delivering high quality door systems which can be seen on every continent. This has only been achieved through the team ethic which clearly is still very evident throughout the company.”

www.hartdoors.com

 

ERG enhances its capability in gas cleaning and odour abatement solutions

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In a strategic move designed to further its aim of becoming the leading supplier of plastic reactor and scrubbing systems in Europe, ERG Process Technologies has acquired specialist industrial plastic fabrication manufacturer, Hygrade Industrial Plastics.

ERG already provide odour maintenance solutions to every UK water company (including Thames Water, Southern Water and Scottish Water as framework suppliers), with this latest purchase significantly boosting the Group’s presence at industrial sites requiring process engineering for gas cleaning and odour abatement.

Reinforces odour and industrial maintenance services

to UK wastewater and process industries’

Richard Hanson, CEO of ERG Air Pollution Control, Ltd, commented:

"This important new acquisition is a natural extension of ERG's long-term growth strategy. Hygrade brings unique technical expertise, a solid reputation, and capabilities that will allow us to deliver technically better solutions to our customers.”

Hanson says that the acquirement enhances ERG’s proven expertise in manufacturing plastic pressure vessels in full compliance with the Pressure Equipment Directive and BS EN 13121 (GRP tanks and vessels with ellipsoidal and torispherical dished ends). And with Rugby’s key central location, it reinforces its odour and industrial maintenance services to the UK wastewater and process industries, as Troy Gunn, General Manager at ERG APC Maintenance, explains:

 ‘Create major savings by repairing and enhancing dilapidated air pollution and odour control equipment’

“We now plan to raise the bar with our maintenance services that already create major savings by repairing and enhancing dilapidated air pollution and odour control equipment. This includes replacing spent bio-media, failed scrubber internals, and various air pollution filter components.”

He added: “By expanding customer care and strengthening our sustainable practices, we aim to provide even greater support to our customers with advanced monitoring and diagnostics so that ERG systems operate at optimum levels.”

In addition to the wastewater industry, ERG also successfully operates in several industrial sectors, including pharmaceutical, healthcare, chemicals, metallurgical, PGM metal finishing and renewable energy.

www.ergapc.co.uk

HES Media Kit 2026

Here’s a clear and professional audience description for the HES (Hazardous Engineering Solutions) Media Pack 2026


🎯 Audience Overview

Hazardous Engineering Solutions (HES) reaches a highly specialised audience of Directors, Managers, and Engineers responsible for the installation, operation, and maintenance of electrical and mechanical equipment within hazardous and potentially explosive environments.

These professionals work across industries where safety, compliance, and reliability are critical — including oil and gas, chemicals, manufacturing, mining, energy, utilities, and offshore sectors.


🌍 Circulation & Reach

  • Total readership: Over 92,000 (combined print and digital)

  • Audience: Engineering and safety professionals involved in:

    • Hazardous area operations

    • Plant and process safety

    • Explosion protection (ATEX, IECEx, UKCA)

    • Health & Safety management

    • Equipment specification and compliance

The magazine and website — www.hazeng.com — collectively attract over 52,000 unique visitors annually, with more than 1.7 million page views per month, making it one of the world’s largest online information resources for hazardous area professionals.


🏭 Industry Sectors

HES reaches professionals across key industrial segments including:

  • Oil, Gas & Petrochemicals

  • Energy & Utilities

  • Chemical Manufacturing

  • Mining & Quarrying

  • Food & Beverage

  • Construction & Electrical Contracting

  • Transport & Storage

  • Defence & Government


👔 Reader Profile

  • Plant & Maintenance Managers

  • Electrical & Mechanical Engineers

  • Health & Safety Managers

  • Compliance & Inspection Officers

  • Project & Operations Directors

  • Procurement Specialists


⚙️ Editorial Focus

Each issue covers the latest products, technology, and regulatory updates on:

  • ATEX / IECEx / UKCA standards

  • Explosion Protection

  • Gas Detection & Safety Systems

  • Hazardous Area Inspection

  • PPE & Safety Lighting

  • Fumes, Dust & Extraction

  • Control, Instrumentation & Monitoring

  • Subsea and Offshore Engineering

  • Fire Safety & Emergency Equipment


💻 Digital & Marketing Platforms

  • Website: www.hazeng.com — world’s largest resource for safety professionals

  • Email Campaigns & E-newsletters: Targeted communications to verified business contacts

  • Online Directory & Product Editorials: 12-month exposure with backlinks

  • Engineering Solutions TV: Video promotion for hazardous-area innovations and interviews


Why Advertisers Choose HES

  • Established authority in safety and hazardous area engineering

  • 92,000+ verified readers across print and digital

  • High engagement through technical editorial, events, and video

  • Multi-platform visibility: magazine, website, email, and YouTube

  • Ideal audience for manufacturers, suppliers, and training providers promoting ATEX, safety, and compliance products

  • HES_Media_Pack_2026_1.pdf

i.safe MOBILE revolutionizes industrial automation with the pioneering Mobile Operator Panel

The end of centralised control: Automation moves to the field

i.safe MOBILE introduces the Mobile Operator Panel, a technological breakthrough that fundamentally transforms industrial automation in hazardous environments. The system embeds contextual process automation directly into the hands of field operators, ending decades of disconnection between centralised control rooms and field-level reality. Where operators previously worked with static procedures whilst critical decisions lagged behind real-time conditions, the Mobile Operator Panel delivers smart orchestration at the right moment decisions matter most. This is artificial intelligence reimagined for Ex-zones, where human expertise meets sovereign AI processing. The Mobile Operator Panel transforms how industries achieve safety, efficiency, and operational excellence in environments where both are non-negotiable.

Beyond Traditional Human-Machine Interfaces

1 i.safe MOBILE Industry Mobile Operator Panel

 

 

Traditional human-machine interfaces display information and accept commands. The Mobile Operator Panel does something fundamentally different. It understands the operator's location, active permits, surrounding equipment, and current conditions. The system then coordinates workflows dynamically. The result transforms passive information displays into active decision surfaces that amplify human expertise rather than simply relay data. This represents the shift from Industry 4.0 connectivity to Industry X.0 collaboration. Machines no longer simply connect to networks. They understand operational situations and respond in a way that takes into account both technical constraints and human judgement. The Mobile Operator Panel creates truly adaptive operations where automation serves human decision-making rather than replaces it.

"For too long, industrial automation has forced field teams to adapt to rigid systems designed for control rooms," explains Martin Haaf, CEO at i.safe MOBILE. "The Mobile Operator Panel inverts this logic entirely. We deliver intelligence directly to the field. Operators gain situational awareness and structured decision support at the moment they need it most, not minutes or hours later. This is human expertise amplified by smart  automation, and it changes everything about how work is done in Ex-zones."

Legacy systems cause bottlenecks due to centralised decision-making hierarchies. They force operators to wait for approvals, confirmations and releases that are delayed to the conditions on site. The Mobile Operator Panel eliminates these friction losses. It provides information that responds to current plant conditions, approval status and operating parameters directly on the spot. This achieves unprecedented operational transparency while the system complies with the strict safety standards required in ATEX and IECEx-certified environments.

Purpose-built for hazardous environments

2 i.safe MOBILE Mobile Operator Panel

 

The Mobile Operator Panel consists of the following fully ATEX and IECEx certified components, which have been specially developed for potentially explosive atmospheres in Zone 1/21 and Zone 2/22: Firstly, the Android tablet (IS940.x) or the Windows tablet (IS945.x), which offer intrinsically safe mobile platforms with on-device AI inference capabilities. These devices bring contextual process automation through interfaces built from the ground up for potentially explosive atmospheres. The other component is the IS-CS1A.1 Connectivity System, which provides secure synchronisation, powering and integration infrastructure that connects field operations seamlessly to enterprise systems without compromising safety certification.

The edge AI architecture powers this revolution. Sovereign AI processing through high-performance inference engines, including QNN, ONNX Runtime, and TensorFlow Lite, delivers real-time decision support without cloud dependency. This matters critically in hazardous environments. Operations cannot rely on connectivity that may fail precisely when conditions become most challenging. The Mobile Operator Panel processes information locally, maintains data ownership, and continues to function even when external networks become unavailable.

Operations transformed through measurable intelligence

The Mobile Operator Panel delivers quantifiable operational improvements across safety, efficiency, and decision quality. Intelligent automation processes sensor data, video feeds, and operational information through AI-driven analysis. The system provides actionable guidance precisely when conditions shift. It eliminates decision latency and enables adaptive responses that exceed static procedures. Operators receive information tailored to immediate circumstances rather than generic instructions designed for average conditions.

Enhanced safety emerges through predictive technology. Continuous monitoring detects anomalies, compliance deviations, and equipment degradation patterns that human observation might miss. The system triggers immediate alerts and activates preventive workflows before incidents occur. This shifts safety management from reactive response to proactive prevention. Seamless multi-system integration creates a unified operational surface. Native connectivity across legacy control systems through RDP and VNC, process automation via OPC-UA and MQTT, business systems using HTTPS, JSON, and XML, and AI overlays eliminates information silos without requiring infrastructure replacement.

Human-in-the-loop governance ensures transparent AI logic so that operators retain decisive oversight. Every automated action remains explainable, accountable, and subject to human validation. The system recommends, humans decide. Edge-native resilience eliminates cloud dependencies. Local AI processing ensures consistent performance in remote or connectivity-constrained Ex-zones whilst the architecture maintains complete data sovereignty. Operations continue without interruption regardless of external network conditions.

Field-proven applications across critical operations

The Mobile Operator Panel addresses specific operational friction points that constrain efficiency and safety across hazardous environments:

Structured maintenance and inspection workflows boost uptime and safety by guiding every step. From preparation to execution. Smart, contextual automation turns these procedures into live guidance for operators. By adapting steps to real conditions and delivering instant insights on mobile panels, it ensures consistency, safety, and efficiency, everywhere and every time.

SIMOPS are overlapping industrial tasks that can create serious hazards if not well coordinated. Risks are reduced through early hazard identification, a dedicated coordinator, and clear communication. Mobile operator panels give real-time oversight and instant team connectivity for safer operations.

Permit-to-Work (PTW) management streamlines hazardous work authorisation to enhance safety and compliance. Automating PTW with contextual process automation accelerates permit approvals, enforces safety checks dynamically, and adapts requirements based on current conditions. Integrated with mobile panels, it boosts communication, reduces errors, and provides instant visibility across teams. This makes high-risk work safer, faster, and more efficient.

A shift handover transfers key operational and safety information between teams to ensure continuity. Mobile operator panels standardise this process, enabling real-time digital input, secure records, and AI-supported clarity for safer operations.

"We witness the emergence of Contextual Process Automation as a new category in industrial technology," notes Jan Rieks Zonderman, Product Manager Automation at i.safe MOBILE. "This convergence of intrinsically safe hardware, sovereign AI processing, and human-centric design creates interfaces that respond dynamically to field realities. For industries that operate in Ex-zones, this shift from centralised control to contextual orchestration fundamentally reimagines how work happens. The question is no longer whether to automate. The question now is where intelligence is located and how it serves human expertise."

Global Debut at ADIPEC 2025

i.safe MOBILE will introduce the Mobile Operator Panel at ADIPEC in Abu Dhabi from 3-6 November 2025 in hall 15, booth 15118. The launch will highlight how context-aware automation enhances system resilience and enables solutions for holistic global progress.