News

EEMUA releases new edition of its globally renowned guidance on above ground storage tanks – EEMUA 159

EEMUA has published Edition 6 of its highly respected guidance EEMUA Publication 159, ‘Above ground flat bottomed storage tanks – a guide to inspection, maintenance and repair’.

EEMUA 159 is considered to be the most comprehensive users' guide available on above ground vertical cylindrical, steel storage tanks. It is also used worldwide by regulators as an example of what good practice looks like.

EEMUA 159 is intended to assist in the establishment of essential inspection and maintenance requirements in order to minimise in-service problems and extend the useful life of these storage tanks. It offers guidance on tanks built to BS, EN or API standards for the storage of petroleum and chemical feedstocks and products and refrigerated gases. These standards include BS 2654, API 620 and API 650, DIN 4119-1 and -2, CODRES, G0801 and EN 14015. In addition, since EEMUA 159 contains information on many topics that are not covered in API 653, the EEMUA publication can be considered complementary to the API standard.

The publication sets out key features for planning and executing inspection, maintenance and repair works. It includes descriptions of the key tank components that require inspection and maintenance, degradation mechanisms and common inspection techniques, and details on tank lifting. Appendices offer guidance on how to perform assessment calculations on tank components, illustrated by means of sample calculations, as well as on repair methods.

The newly released Edition 6 includes three integrity assessment levels of increasing complexity. The use of integrity assessment levels helps to understand that different kind of rejection limits can exist for the same component. There are revised chapters on tanks and their components, degradation mechanisms and failure modes, general inspection techniques and interpretation of inspection data, tank foundations and hydrotesting. Revised flowcharts for assessing the fit-for-purpose of the tank bottom, shell and roof are now available.

The new edition also contains guidelines on change of service and guidance on new inspection methods and technologies including robotics and drones. It provides increased guidance on settlement assessment and a new chapter on stainless and duplex steel tanks. The guidelines for hydrotest exemption for major repairs and the remaining life calculations for bottom pitting have also been updated.

Availability: EEMUA 159 Edition 6 is available directly from EEMUA: https://www.eemua.org/products/publications/digital/eemua-publication-159

BSIF launches "PPE Saves" campaign 

The British Safety Industry Federation (BSIF) is proud to launch "PPE Saves", a new campaign spotlighting the vital role performed by Personal Protective Equipment (PPE) in protecting workers and ensuring people and businesses thrive.
 
Personal Protective Equipment is sometimes undervalued, yet it can mean the difference between life and death, safety and injury, long-term health and preventable harm. While other safety controls are essential, PPE remains a vital line of defence when risks cannot be eliminated.
 
Every day, millions of workers rely on PPE not just for protection but for peace of mind. When it’s well-designed, fit for purpose, correctly certified, and correctly fitted, PPE supports comfort, confidence, and a stronger safety culture.
The PPE Saves campaign urges organisations to take great care and involve their employees when selecting these safety critical products.
 
PPE Saves Lives!
PPE is far more than just a precaution—in some cases lives depend on it. While it's often difficult to prove when PPE has directly saved a life, there are consistently high levels of serious workplace accidents where the right protective equipment could have made a critical difference.
 
For example, incidents involving moving vehicles remain one of the leading causes of workplace deaths. Wearing high-visibility clothing can help workers stay seen and safe and reduce such incidents. Another serious hazard is asbestos exposure, which the WHO identifies as the top cause of work-related deaths globally. Respiratory Protective Equipment (RPE) is crucial in protecting workers from inhaling these deadly fibres. 
 
Every part of the body matters
PPE not only saves lives but also saves heads, eyes, faces, hearing, lungs, hands, bodies, and feet. From head to toe, it prevents injuries, reduces severity, and improves recovery outcomes:
 
• In a study of occupational use, the correct non-slip footwear reduced falls by 49% (BMJ).
•  90% of eye injuries could have been prevented by wearing the correct eye protection (Manchester Royal Eye Hospital).
•  Over 1 million people attend A&E in England and Wales with a head injury annually (NICE). Many incidents could be prevented or their severity reduced with the right safety helmets.
•  Noise-induced hearing loss is 100% preventable with properly fitted hearing protection (HSE).
•  Hand injuries account for 25% of all non-fatal injuries in workplaces (HSE), yet these can be prevented with the right hand protection.
 
When PPE performs, people thrive 
Properly specified, well-fitting, quality PPE not only enhances safety but also allows workers to carry out their jobs effectively and remain in the industries they enjoy for longer. Work can be demanding but the right PPE does more than just protect—it enables people to work safely and comfortably. Beyond protection, great PPE improves comfort, confidence, and morale and even staff retention. 
 
When sourced responsibly, well-designed, fit for purpose, correctly certified, and correctly fitted, PPE contributes to a safer, more productive workforce. PPE isn’t just about compliance, it’s about keeping people well, engaged, and performing at their best. 
 
Commenting on the launch of "PPE Saves", BSIF CEO Alan Murray says: “PPE is vital for protecting lives across Britain every single day. But not all PPE performs well, and that’s a serious problem.
 
“ "PPE Saves" is a campaign dedicated to making sure workers have access to suitable and reliable PPE because investing in quality products isn’t just about safety, it shows you value your people.
 
“There’s a wide range of innovative, comfortable, and sustainable PPE on the UK market. Yet poor-quality products are still in widespread use, compromising worker comfort and putting lives at risk. That’s why we’re raising awareness of what good PPE looks like, where to find it, and how to make sure it performs.” 
 
For PPE that protects people and helps workers and businesses to thrive, visit: www.registeredsafetysupplierscheme.co.uk
 
For support in specifying PPE, find out more about the BSIF’s Sourcing Safety course as well as the Duty Holder Membership Scheme, which includes access to a PPE Helpline, visit: bsif.co.uk/join-bsif/
 
Share your PPE story
The "PPE Saves" campaign highlights real-life impact. We invite workers, employers, and safety professionals to share their experiences. Has PPE saved your life, prevented an injury, or improved your working conditions? Join the conversation and help raise awareness by sharing your story using #PPESaves.

Competence beyond certification: Shaping a true safety culture in hazardous environments

For organisations operating in high-risk industries, demonstrating competence in hazardous environments is crucial to ensuring safe and efficient operations. While training and qualifications play an essential role, true competence extends beyond certificates and into the practical application of knowledge, experience and continuous assessment.

Here Martin Constable, EPIT’s Operations Director, highlights how ensuring workforce competence is an ongoing responsibility.  One that requires structured systems, periodic evaluations, and an understanding of evolving regulatory and technological landscapes.

There needs to be a shift in organisational mindsets that goes from simply box-ticking to building a strong safety culture amongst the workforce. It’s a common misconception that we see throughout the industry. The notion that attending a training course automatically grants competence. Yes, that’s the first step – but a box-ticking approach where competence is reduced to collecting certificates – is not going to cut it when it comes to proving competence in the event of a workplace incident.

Instead, organisations should instil a culture of continuous learning and accountability. Ensuring that employees understand why competence matters—not just for compliance but for their own safety and the safety of their colleagues.

Understanding competence: beyond qualifications

The Health and Safety Executive (HSE) defines competence as “the combination of training, skills, experience, and knowledge that a person has and their ability to apply them to perform a task safely.”

While the completion of a training certification or qualification provides foundational knowledge, it does not on its own achieve competence. Demonstrating true competence in hazardous environments requires a combination of:

  • Knowledge – acquired through formal training and theoretical education
  • Skills – developed through hands-on experience in real-world scenarios
  • Experience – gained over time, ensuring practical application of learned concepts
  • Training – ensuring individuals remain updated with evolving industry standards
  • Assessment – continuous evaluation to verify that individuals possess the necessary knowledge, skills, experience, and training to maintain competence and compliance

Often, organisations fall into the trap of equating training completion with competence, but assessment is essential to determine whether individuals meet the required competency standards. At EPIT, we take the HSE definition a step further by recognising that assessment is a critical component in validating true competence.

The role of competence management systems (CMS)

One of the significant challenges faced by organisations is the lack of structured competence management systems (CMS). A robust CMS is essential for the ongoing tracking of employee capability, ensuring regulatory compliance, and mitigating risks associated with hazardous environments.

A well-designed CMS should include:

  1. Documented evidence – a comprehensive file for each employee, including training records, internal assessments, CVs, and peer reviews.
  2. Internal assessments – regular evaluations by qualified personnel to confirm practical skills and adherence to safety standards.
  3. Continuous Professional Development (CPD) – ensuring employees are continuously developing and demonstrating competence through learning experiences as well as identifying and addressing any capability gaps.
  4. Periodic reviews – structured reassessment cycles (annually, bi-annually) to validate continued competence.
  5. Knowledge of regulatory updates – keeping employees informed about changes in standards, regulations and best practices. For example, hazardous area classifications, explosion protection, and maintenance protocols.

Without a structured CMS, organisations may struggle to justify workforce competence in the event of an incident or regulatory audit. Competence should be documented with evidence of knowledge, skills, experience, training, and assessment to validate competency.

Regulatory and technological influences on competence

HSE, the UK regulatory body, the IEC, and BS EN regularly update standards guidance to enhance safety in hazardous environments. These changes require continuous upskilling and knowledge updates to maintain compliance. Companies must integrate CPD into their competence frameworks to ensure employees remain informed about evolving safety requirements.

Furthermore, technological advancements, including AI and VR-based training, are redefining competence development. While digital tools provide accessible training solutions, practical, hands-on training remains irreplaceable in hazardous environments. Particularly in tasks requiring precision, such as installing hazardous area (EX) equipment. The real-world experience of handling equipment, tightening bolts, and troubleshooting systems cannot be fully replicated in virtual environments.

Competence in the transition to renewables

As industries transition to renewable energy sources, particularly hydrogen, the scope of competence requirements expands. Hydrogen presents distinct hazards compared to traditional fuels, requiring specialised knowledge and training. Workers must be competent, not only in traditional hazardous area classifications, but also in understanding hydrogen’s unique risks and explosion characteristics.

This shift requires:

  • Training in hydrogen-specific hazardous area risks
  • Competence development in new installation and maintenance techniques
  • Cross-sector knowledge transfer for workers transitioning from traditional petroleum backgrounds

The cost of incompetence: legal and insurance considerations

Beyond operational efficiency, competence management has direct implications for legal liability and insurance coverage. In the event of an incident, companies are required to provide documented evidence proving that personnel were competent in their roles. A single training certificate is insufficient; regulatory bodies and insurers require a comprehensive record of competence development, including ongoing training, peer reviews, and work sample assessments.

Failure to maintain a documented competence management system can result in:

  • Regulatory fines and operational shutdowns
  • Increased insurance premiums or denial of claims
  • Legal liability in case of accidents due to inadequate training or competence verification

Insurance companies operate on a presumption of competence but conduct reactive investigations post-incident. If evidence of periodic competence validation is lacking, companies may face significant financial and reputational consequences.

Future-proofing workforce competence

Competence is not a static achievement but a continuous process. Organisations should:

  • Invest in structured competence management systems
  • Conduct regular internal assessments and peer reviews
  • Stay ahead of regulatory and technological changes
  • Integrate CPD into workforce development strategies
  • Foster a safety-first culture where competence is valued beyond certification

EPIT’s approach to competence development aligns with industry best practice, ensuring that organisations receive relevant, high-quality training that integrates seamlessly into their broader competence management frameworks. While training is a key component, true competence requires continuous assessment to confirm that individuals apply their skills effectively in real-world environments.

By embedding competence into every aspect of operations, organisations can enhance safety, improve efficiency, and secure long-term compliance in an ever-changing industrial landscape.

www.epitgroup.com

 

Greener Aluminium Manufacture with Smart Transporter

A commitment to reducing the environmental impact of Aluminium production has led one manufacturer to replace a pair of diesel-powered, forklift trucks with a single battery-powered, AGV transporter from Madrid-based, DTA by Enerpac. Using a pre-programmed guide path, the Automatic Guided Vehicle’s (AGV) array of sensors ensure the safe movement of coils within the busy factory environment.


 The AGV 15 transporter carries newly rolled 15T aluminium coils to an on-site storage facility. Working 24/7, the AGV replaces two diesel forklift trucks operating three shifts per day. On average the transporter will move 90 aluminium coils daily, over a total distance of 108 kms.


 Safety is critical to the transporter’s operation. The AGV 15 features an array of sensors to ensure safe movement within the factory. These include LIDAR sensors providing the transporter with a 360º full field of view together with forward laser scanning, preventing the AGV from hitting objects in the guide path. It also has a safety bumper designed to detect contact of an object as well as 3D obstacle detection cameras.


 “A DTA by Enerpac AGV is a fully automated solution to the movement of materials and components within a factory or production plant,” says Gonzalo Sebastien, sales director, DTA by Enerpac. “As well as the environmental benefit of replacing two diesel-powered forklift trucks, the transporter’s automated operation will provide on-going productivity and efficiency gains at the aluminium plant.”


 For more information on the DTA by Enerpac AGV vehicles visit www.enerpac.com.

Enhancing Drilling Safety in Hazardous Areas with the HI5000 Downhole Pressure Transmitter

Safety is paramount in the oil and gas industry, particularly when operating in hazardous downhole environments. Extreme pressures, high temperatures, and unpredictable formations pose constant risks to personnel, equipment, and the environment. To mitigate these risks, accurate and reliable pressure monitoring is critical — and that’s where the HI5000 downhole pressure transmitter makes a real difference.

Engineered specifically for demanding drilling conditions, the HI5000 provides oil and gas operators with precise, real-time pressure data essential for maintaining well integrity and preventing dangerous incidents such as blowouts or equipment failure. Its advanced sensor technology and robust construction allow it to withstand high-pressure, high-temperature (HPHT) environments, making it a trusted safety solution in some of the world’s harshest drilling locations.

In wellhead monitoring, the HI5000 enables early detection of pressure anomalies, helping operators take rapid, corrective action before minor issues escalate. In Measurement While Drilling (MWD) and Pressure While Drilling (PWD) applications, it delivers continuous downhole pressure data, allowing drilling teams to maintain wellbore stability, optimise drilling fluid properties, and avoid risks like differential sticking or formation damage.

Crucially, the HI5000 supports safer operations in remote and hazardous locations, where equipment reliability is vital. Its resilience in corrosive fluids, extreme temperatures, and dynamic pressure conditions reduces the risk of sensor failure, helping operators maintain control and avoid costly downtime.

By providing accurate, real-time pressure monitoring, the HI5000 empowers oil and gas companies to improve drilling safety, protect personnel, and safeguard the environment. In an industry where the cost of failure is high, the HI5000 offers peace of mind — delivering the critical data needed to make informed decisions and operate more safely in the world’s most challenging drilling environments.

Pressure Transducers and Transmitters | ESI Technology Ltd

JCE Energy Supercharges Hazardous-Area Connectivity in $1M Connexa Contract

Aberdeen-based JCE Energy has secured a $1m contract with Connexa, a Texas-based wireless solutions provider to design, manufacture and supply a total of 33 advanced solar-powered Wi-Fi units engineered to deliver high-performance connectivity in challenging environments.

The custom-engineered units are fully ATEX Zone 2 compliant, ensuring safe operation in potentially explosive atmospheres. Each self-sustaining system is mounted on a robust trailer platform for mobility and adaptability, enabling rapid deployment across multiple sites and terrain types to meet the evolving needs of field operations.

Designed for off-grid operation, the units will provide reliable, uninterrupted Wi-Fi connectivity to chemical plants in Wales and The Netherlands. All control equipment is stored within secure cabinets, along with a 6-metre mast offering wide coverage and flexibility, optimising signal strength in dynamic environments.

Powered by high-efficiency Zone 2 solar panels and advanced hazardous area energy storage technology, these units ensure 100% renewable energy-powered connectivity. Their robust design meets the highest standards of safety and performance, even in hazardous locations to power additional devices like bird scarers and security lighting to meet specific client needs.

 

“This solution marks a significant step forward in providing secure, off-grid connectivity,” said Martin Craig, Managing Director of JCE Group.

“By integrating solar energy and advanced wireless technology, not only are we enabling industries to stay connected, we’re supporting them to do so sustainably, with minimal environmental impact. This opens up a world of possibilities for the most challenging environments on a global basis.”

“The solar-powered Wi-Fi units supplied by JCE Energy are a valuable addition to our connectivity portfolio,” said Darcy Dickson at Connexa.

“Their innovative design and off-grid capabilities allow us to deploy high-performance solutions in areas where traditional infrastructure is not feasible.

www.jceenergy.com

Enerpac Refreshes Nut Splitter Line for Efficiency, Durability and Ergonomic Design

Hydraulic Nut Splitters from Enerpac are ideal for removing seized and corroded nuts, eradicating the need for unsafe grinding and flame cutting. With 21 tools in all, the efficiency, durability, and ergonomic design of the nut splitters gives maintenance engineers the ability to remove the toughest seized nuts.
The Enerpac nut splitter portfolio includes: NC Series Nut Cutter, NSH Series Nut Splitter and NSPH Series Nut Splitter Power Head tools. When it comes to efficiency, the tools have an optimised cutting head geometry ideal for the industry application. For example, the Enerpac NSH and NSPH Series tools are designed for the oil and gas market and the cutting heads specially designed to tackle bolted pipeline flange joints. Another efficient feature is the dual blade design found on several models. As nuts can be split from two sides in one action, this saves the operator valuable time.
For enhanced durability, the tools are heat treated and shock resistant to withstand minor impacts without damage. Durability includes features such as heavy duty, steel chisels that can be reground as needed, models with a drop-tested revolving anchor point, and models that can tackle nuts with up to a max HRC 44 hardness.
Operators will appreciate the ergonomic design. An angled head and ergonomically designed and positioned handle makes the tool easy to work with and manoeuvre. Several models also feature an easy-to-use compact design.  
To learn more about the latest Enerpac Nut Splitting tools, visit [www.enerpac.com]www.enerpac.com.

Whitepaper | A guide to Hazardous Location Equipment Markings

Hazardous Location Equipment Markings: A Guide to Global Compliance

Download the latest whitepaper from Element Materials Technology
For manufacturers of electrical and non-electrical equipment designed for use in hazardous locations, the compliance journey can be complex and confusing. Products certified for explosive atmospheres must ensure the correct markings are applied, these can vastly differ depending on the end products use, the countries it will sold within, and much more.

In our latest whitepaper, hazardous location expert, Andy Smith, explores the topic of global hazardous location markings, and the differences between global certification schemes, and how to access the global explosive atmosphere market.

Download our whitepaper to read more about:
https://bit.ly/41QIqVq
Accessing the global explosive atmosphere market
Global certification schemes for explosive atmosphere equipment
IECEx conformity assessment system
Europe CE Mark and ATEX certification
United Kingdom UKCA Mark and UKEX certification
North America HazLoc
Asia
Rest of World
How Element Materials Technology can help

"Bureau Veritas' NEMS: Advanced Noise Management for High-Risk Industries"

In challenging industrial environments, effective noise management is crucial for worker safety and regulatory compliance. Bureau Veritas, a global leader in testing, inspection, and certification services, has developed an innovative solution to address this critical need: the Noise Exposure Management System (NEMS).

NEMS: A Comprehensive Approach to Noise Management

NEMS is a proprietary, comprehensive management system developed and offered exclusively by Bureau Veritas. It provides a systematic approach to noise management, ensuring consistency and effective comparability in determining noise risk across industries. While initially developed for the oil and gas sector, NEMS can be deployed across any industry where there are high-risk noise areas.

The system has become so widely adopted that it is now considered the industry standard for risk assessment of occupational noise by the UK Health and Safety Executive (HSE).

Key Features of NEMS:

  1. Exposure Level Calculation: NEMS accurately calculates noise exposure levels for the workforce, identifying areas or tasks that contribute most significantly to noise exposures.
  2. Targeted Risk Reduction: By pinpointing the highest contributing areas to people's noise exposure, NEMS allows for a targeted approach to implementing noise control measures.
  3. Compliance Monitoring: The system provides recording facilities for assessing ongoing compliance and demonstrates commitment to reducing noise exposure.
  4. Key Performance Indicators: NEMS results can be used to quantify KPIs related to noise exposure risk.
  5. Adaptability: As a live and evolving system, NEMS can easily incorporate new areas, trades, and work patterns, ensuring the risk assessment remains up-to-date.

Practical Applications and Benefits

NEMS offers a range of practical benefits for industries dealing with high noise levels:

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NEMS Output

The system provides valuable outputs, including:

  1. Area Ranking Scores: Determines the highest contributing areas to people's noise exposure, helping prioritize noise control efforts.
  2. Personnel Noise Exposure: Predicts individual noise exposure based on measured levels and work patterns, ensuring appropriate categorization under relevant legislation.
  3. Detailed Noise Exposure Information: Helps manage workforce exposure by clearly indicating action value groups and contributing areas.
  4. Log Sheet: Automatically tracks updates, calculates new KPIs, and plots graphs showing Asset Score and number of lower and upper action value cases over time.

Industry-Wide Adoption

The effectiveness of NEMS is evidenced by its widespread adoption. The large majority of oil and gas assets located onshore and offshore within the UK currently operate Bureau Veritas' NEMS. The client list includes major players in the industry such as BP, Shell, Total, Apache North Sea, and many others across various sectors.

Compliance and Expertise

Bureau Veritas' Acoustics and Vibration team, a specialist division, has extensive experience providing noise management services to the Oil & Gas sector across both UK continental shelf waters and worldwide. Their expertise ensures that NEMS not only calculates exposure levels but also helps clients achieve compliance with the Control of Noise at Work Regulations.

Conclusion

As industries strive to create safer work environments, especially in high-risk sectors, solutions like Bureau Veritas' NEMS play a crucial role. By providing a comprehensive, adaptable, and widely-recognized system for noise management, NEMS helps companies across various industries protect their workforce, comply with regulations, and demonstrate their commitment to occupational health and safety.

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Future-Ready Breathing Protection: Addressing Modern Industrial Safety Challenges

Worker health and safety are critical in the modern industrial landscape. Industries from manufacturing to chemical processing, mining, and beyond present unique and varied hazards to employees. As these sectors evolve, so do the complexities of their associated risks and the need for more advanced breathing protection solutions for workers.

Despite thorough regulations and safety protocols across the region, several challenges persist in safeguarding industrial workers. Many facilities still rely on legacy safety apparatus that may not meet current standards or be effective against modern hazards. Such equipment can be cumbersome, reducing worker mobility and efficiency and lacking integration with contemporary safety technologies.

The absence of systems that provide real-time feedback on environmental conditions and worker health can hinder proactive hazard management. Without the correct data, it's difficult to identify and respond to emerging threats, resulting in delayed and reactive interventions. In the ideal scenario, safety teams can detect and address risks before they escalate to improve safety and reduce downtime.

How M1 SCBA Meets These Needs

The M1 SCBA by MSA Safety is a forward-thinking approach to industrial safety and breathing protection. Its customisable design allows for easy adjustments and upgrades, helping to improve safety standards without the need for complete overhauls. Constructed with chemical-resistant materials, it provides a robust barrier against hazardous substances, assisting workers in staying shielded from exposure.

Equipped with integrated monitoring capabilities, the M1 SCBA also facilitates real-time tracking of environmental conditions and equipment performance. It empowers safety teams with actionable data, enhancing situational awareness and response times.

Furthermore, the lightweight design distributes weight evenly to help reduce physical strain. Each component is designed for easy disassembly and cleaning, promoting better hygiene practices and extending the equipment's lifespan.

Discover how M1 SCBA can transform your safety protocols: link.