Latest Product Reviews

ESAB’S MANAGEMENT SYSTEMS ACHIEVE UNIQUE TRIPLE WORLDWIDE RECERTIFICATION

esab-nov-14ESAB Welding & Cutting Products has achieved ISO 9001, ISO 14001 and OHSAS 18001 recertification for its quality, environmental, and occupational health and safety management systems. This unique triple recertification covers all ESAB activities, people and units worldwide. ESAB was the first company in the industry to achieve all-inclusive external certification of these three key management standards. The comprehensive recertification, performed every three years, certifies all aspects of ESAB’s global business and demonstrates the company’s commitment to continuous improvement. One of the largest and most experienced manufacturers of welding and cutting products, ESAB’s reach extends to almost every nation in the world, with more than 8,700 employees, and manufacturing facilities across four continents.

“ESAB is focused on excellence in all areas of the business and invests heavily in this effort across our global organization,” said John Hagen, vice president, Global Quality and EHS. “This distinguished worldwide recertification reflects our corporate philosophy of continuous improvement. By constantly striving to identify areas to advance our operational processes, product quality and customer service, we operate more efficiently, provide greater value to our customers, a safer working environment for our employees, and reduce our impact on the environment. As a result, we strengthen our global brand.”

The International Organization for Standardization (ISO) is the world's largest developer and publisher of International Standards. Its stringent criteria are recognized in nearly 200 countries around the world. Developed through global consensus, ISO standards help break down barriers to international trade. For more information about ISO, visit www.iso.org.

ISO 9001 certification validates that ESAB’s quality processes and systems meet specific criteria for ensuring consistent and continuously improving quality systems that fulfill customer requirements.

ISO 4001 certification promotes efficient and effective environmental initiatives, including global warming countermeasures, elimination of hazardous chemical substances from products, and establishment of a product recycling system. This certification strengthens ESAB’s environmental initiatives geared toward greater sustainability.

OHSAS 18001 is widely viewed as the world’s most recognized occupational health and safety management systems standard. This management system aids ESAB in consistently identifying and controlling health and safety risks; reducing the potential for accidents; supporting legislative compliance; and improving overall operating performance.

ESAB Welding & Cutting Products is a recognized leader in the welding and cutting industry. From time-honored processes in welding and cutting to revolutionary technologies in mechanized cutting and automation, ESAB’s welding consumables, equipment, and accessories bring solutions to customers around the globe.

For more information, visit www.esab.co.uk, email This email address is being protected from spambots. You need JavaScript enabled to view it., or call 0800 389 3152. Follow ESAB UK on Facebook.

GAST GROUP AIR MOTORS FULL RANGE NOW AVAILABLE WITH ATEX APPROVAL

air-motor-sept-14Known industry-wide for their rugged construction and reliability, the Gast Group’s range of compact, lightweight air motors are now available with II 2 GDc T4 +1ºC < Ta < +40ºC ATEX approval, which means they will work in ambient temperatures up to 40ºC. The motors are also classed as intrinsically-safe in hazardous environments, which reduces the possibility of explosion from the ignition of flammable gases.

The air motors can be used in a variety of industrial and manufacturing sectors such as food and beverage; medical, healthcare and laboratory; and environmental, with typical applications including mixing equipment; pump and conveyor drives; food and pharmaceutical packaging; and hoists and winches.

Gast’s non-lubricated air motors are available in four basic models from 0.13 to 1.86 kW (0.18 to 2.5 HP), with motor speeds up to 4,000 RPM. Oil-lubricated versions are available in seven basic models from 0.33 to 7.1 kW (0.45 to 9.5 HP) with motor speeds variable from 300 to 10,000 RPM. A range of recommended accessories is also available and bespoke versions can be manufactured to special order for OEM quantities.

Air motors can be mounted in almost any position and users can choose from hub, foot, face, NEMA C-Flange or Metric D Series interface mountings, and clockwise, counterclockwise or reversible rotations. Four vane models are available as standard, with eight vane models available for smoother running and better control for short-run applications including winches, hoists and hose reels.

For further information on the Gast Group’s range of ATEX-approved air motors, call +44 (0)1527 504040, email This email address is being protected from spambots. You need JavaScript enabled to view it. or visit www.gastmfg.com.

New iWAP107 - Releasing Wi-FI efficiency in Hazardous Area

iwap-sept-14Extronics has recently launch the iWAP107 - an ATEX & IECEx certified Zone 1 access point enclosure system that delivers dramatic performance improvements and cost benefits compared to basic Ex d box solutions. The new iWAP107 system allows the latest MIMO Access Points from market leaders such as Cisco and Aruba to be easily deployed in Zone 1 hazardous areas, improving wireless performance and reliability. The system employs Extronics unique iSOLATE500 RF galvanic isolators which makes RF outputs intrinsically safe. This allows standard non-certified antennas to be used; greatly reducing cost whilst providing significant performance gains.  The iSOLATE500 also allows conventional wiring of RF connections which dramatically reduces both install and maintenance times. Finally because the iSOLATE500 is apparatus certified NOT component “U” certified, no further assessment is required by notified bodies.

Key features are:

  • Simple & cost - effective Wi-Fi deployment
  • Allows use of powerful standard antennas
  • Improved coverage - fewer access points
  • Vastly reduced install & maintenance
  • Future proof - no re-certification necessary
  • Zone 1 ATEX & IECEx certified    

Designed for use in ATEX and IECEx Zone 1 hazardous areas, the iWAP107 is the perfect system to allow data to be unlocked from process areas such as oil rigs and heavy petro-chemical sites.  For further information on this 3rd generation wireless solution please visit www.extronics.com. The iWAP107 is designed & built by Extronics - a company with over 20 years of experience in the hazardous area market which has recently been granted the prestigious Queen’s Award for Enterprise 2014.

www.extronics.com

E2S Warning Signals creates a library of technical bulletins

e2s-d1-14E2S designs and manufactures high performance audible and visible signalling devices for use in industrial, marine and hazardous area applications. To assist system integrators and specifiers to choose an effective signal for their specific application E2S has launched a technical bulletins library offering product information in a concise format.

'MORE LIGHT USING LESS POWER’ – HADAR LIGHTING LAUNCHES NEW LED FLOODLIGHTS

hadar-july-2-2014Hadar Lighting, part of the Ashington-based A-Belco Group have launched the latest generation of LED floodlights certified for use in Hazardous Areas which offer the very latest LED technology producing more light using less power.
 
In comparison with the previous Standard and Emergency models, the new HDL106 N series delivers up to 34% more lumen output, offers a 56% increase in lumens per watt and provides greater cost-efficiency by reducing the power consumption by an impressive 13%.

ATEX and IECEx certified flexible heating blankets for use in Zone 1 and Zone 2 areas with potentially explosive atmospheres:

21-aug-15-1INTELIHEAT heating jackets.

Safe heating of 200L drums (steel and plastic) and 1000L totes (IBC's), even in hazardous areas where ATEX or IECEx certification is required.

Ideal for gentle warming and to avoid winter freezing

Inteliheat jackets are constructed with custom elastomer and silicone coated glass cloth materials and high density fibreglass insulation. The heating medium uses a patented technology of carbon rich semi-conducting positive temperature coefficient membranes. Safe operating conditions are maintained even in the presence of potentially explosive gases. No transformers are required, operating using standard ac supply voltages.

The InteliHeat is ideal for gentle warming and to avoid winter freezing. For faster heating rates and melting solids at higher temperatures, the Thermosafe Induction Heater is recommended for use with 200 litre mild steel drums.

Inteliheat 55 US gallon (200 litre) heating blankets are designed and certified for use with plastic or steel drums.  

Inteliheat 260 US gallon (1000 litre) blankets are also certified for use around four standard drums on a pallet, with or without one of our insulated lids. This configuration is appropriate for the gentle warming of drums, or typically when viscosity problems are experienced only in winter.

For further information please visit www.inteliheat.com
 And www.drumheating.com for further information about all our product range.
LMK Thermosafe Ltd,
T: +44 (0)1440 707141 F: +44 (0)1440 713344 E: This email address is being protected from spambots. You need JavaScript enabled to view it.

Technical note: Some user specifications may request flame proof heaters or intrinsically safe heaters. These terms relate to specific technical standards applied to types of electrical equipment used in potentially explosive atmospheres. The standard used for the Inteliheat drum heater and tote heater is IEC 60079:7 which is defined as "increased safety". The flameproof and instrinsic safety standards are alternate parts of the same IEC standard. All products in all these categories conform to the general standard IEC 60079:0 which forms the basis for the International standards used in IECEx testing around the world.

Flexible heating jackets for standard industrial areas:

If your application or project does not require certification for use in potentially explosive atmospheres, then we also design and manufacture an extensive range of standard and custom sized heating jackets.

Commonly used sizes are available in stock from our substantial inventory, in a variety of power ratings to suit most temperature and product requirements. The most popular sizes are for 25 litre / 6 gallon, 50 litre / 12 gallon, 100 litre / 25 gallon, 210 litre / 55 gallon, and pressurised gas bottles containers.

If you have a custom size, then email our sales team with a photograph of the container, all dimensions, temperature requirements, and details of the material being heated and we will recommend an appropriate solution.

Intrinsically Safe Interface Solutions for E2S Sounders and Beacons

pass-may-1E2S has published a complete guide for easy specification and installation for their range of intrinsically safe sounders, beacons and combination devices. The guide is based on the ATEX certification but in general, the guidelines apply to other intrinsic safety standards including NEC and IECEx.

Focusing on interface selection, the guide offers advice regarding the advantages and disadvantages of Zener barriers and isolation interfaces and provides the general entity parameters for E2S intrinsically safe products. Typical system diagrams detail how efficiently to employ different types of Zener barriers or isolators to control combination audio-visual signals and multiple alarm stages.

Intrinsically safe measurement avoids blasts

pass-may-2014-5Test instruments need to be explosion proof for machinery and process applications in hazardous areas

Test instruments is one of the most common types of intrinsically safe equipment used, primarily due to the fact that testing needs to be carried out regularly on machinery and other applications inside explosion-risk environments, explains Barry Atkins, managing director of independent test equipment expert PASS.

Wikipedia's article on Intrinsic Safety reveals that a measuring instrument certified for use in a hazardous area will be designed to operate with low voltage and current, and will be designed without large capacitors or inductors that could discharge in a spark.

There is a plethora of intrinsically safe instruments available to engineers working in hazardous areas, including gas leak detectors, laser distance meters, true RMS digital multimeters, infrared thermometers, thickness gauges, and conventional and thermal imaging cameras, as well as standard, pressure and loop calibrators.

Wireless in Hazardous Areas - Improving Performance

extronics-sept-14The launch of the unique iSOLATE500 RF galvanic isolator last autumn has revolutionised the deployment of wireless systems in hazardous areas . From ease of install to improved performance, every aspect of hazardous area wireless deployment is much more cost-effective and straightforward than before.   The new product announcements below further enhance the Extronics wireless portfolio with increased choice and performance options.

iANT200 Range of Rugged Antennas  - A completely revamped range of antennas brings a wide range of cost-effective solutions for hazardous area wireless deployment. With MIMO, Dual-band, Omni and directional variants, the iANT200 range meets a wide range of customer requirements - click here to see the range. When used as part of an intrinsically safe solution e.g. in conjunction with the iSOLATE500, these antennas are able to be deployed in the majority of zoned hazardous areas. The iANT200 offers much improved coverage, performance and much lower costs than the limited range of certified antennas. Click here for information.

SPM EXcel at MAINTEC 2014 exhibition.

haz-mar-14-2Michael the Publisher of Hazardous Engineering Solutions and Engineering Maintenance Solutions magazine caught up with George Varga (Sales Director) of SPM Instrument UK at this week’s MAINTEC exhibition.
 
Leonova Diamond IS is the most advanced ATEX/IECEx certified instrument on the market. With three channel vibration measurement and large color display, Leonova Diamond IS provides a unique combination of sophisticated technologies and usability in a single measuring device.
Condition monitoring in zones 0 - 1 - 2
The instrument is built to withstand harsh environmental conditions. Heavy industries with intrinsic safety requirements such as the refinery, mining or oil and gas industries are challenging enviroments. Leonova Diamond IS complies with the strictest ATEX/IECEx standards and can therefore be used in zones 0 - 2.