Latest Case Studies & White Papers

Reduce engineering lead times using the latest FEA software

Seismic StressHayward Tyler Group, a leading manufacturer of glandless motor/pumps for power generation, oil & gas, nuclear and subsea applications, is using the latest 3D modelling and finite element analysis (FEA) software to accurately predict overall stress distribution for complete motor pump assemblies, resulting in reduced engineering lead times for its customers.

Hayward Tyler Inc. (HTI) Engineering recently invested in COSMOSWorks Professional, a software package that includes a Pressure Vessel Design Study option, which is being used in combination with 3D solid modelling software from Solidworks.

Condition Monitoring based on Acoustic Emission comes of age

NDTThe Acoustic Emission (AE) technique is based on the detection of the high frequency component of naturally occurring stress waves (or structure borne elastic waves). There was a time when AE was regarded only as a means of monitoring defect growth in stressed materials and structures. Despite numerous instances of its successful application to machinery condition monitoring since the 1960

Change Management software at Coca Cola minimises production downtime

Wakefield manufacturing plantBy introducing change management and version control software for all industrial programmable devices in its Wakefield manufacturing plant, soft drinks giant Coca Cola Enterprises (CCE) has minimised production downtime, therefore avoiding costly delays and disrupting delivery schedules.

The Wakefield manufacturing plant was built in 1989 as a manufacturing and distribution centre for CCE in the North of England. The plant is the largest soft drinks factory in Europe, covering an area of 41 acres and has 72,000 square metres under of buildings.


STEEPED IN TRADITION, EXPANDING WITH TECHNOLOGY

Spidex software being usedMajor investment in new plant will practically double output at the Simpson

Improving the life of hydraulic pumps, fans and blowers

ImageBy monitoring the vibrations from critical components inside a hydraulic pump, fan, blower or compressor, companies can improve their plant efficiencies, eliminate production downtime and increase the operating life and reliability of plant equipment, says Ian Taylor of Corus Northern Engineering Services (CNES).Although the cost of a component inside a hydraulic pump, such as a rolling element bearing, rotor or fastener, is often very small compared to the total cost of the pump, the cost of production downtime and any consequential losses as a result of a component failure, are often significant.

For a processing plant, the typical cost of production downtime can equate to hundreds of thousands of pounds per day. Lost production in a paper mill, for example, equates to around

Finally, grip on your maintenance performance

Maintenance PerformanceAfter implementing an EAM or CMMS1 system, many companies are disappointed to discover that the system provides hardly any useful management information. However, if you ask the same companies what information or performance indicators they exactly need to fulfil and track their maintenance strategy, many of them cannot provide a clear answer.

If you are unclear of your destination, don

SEALING A TRIUMPH!

pre-production testingWhen Triumph Motorcycles required a new seal within a three month lead time they turned to Pioneer Weston International, a division of ERIKS UK to develop and supply the seal.

The design and purchasing teams at Triumph Motorcycles needed help when extreme pre-production testing of prototypes of a new model revealed that enhanced sealing for the gearbox output shaft would improve performance and reliability.

Faced with the challenge of sourcing the custom designed and manufactured seal on a short time scale,  the engineers at Triumph Motorcycles turned to an organisation which not only had proven expertise in seals, but also an excellent reputation for providing a fast response

CPE Manufactures Lifting Girdles for Largest Nuclear Lift in the UK

Corus Process EngineeringCorus Process Engineering (CPE), part of Corus Northern Engineering Services (CNES) has successfully completed the manufacture and assembly of two, six-metre diameter steel lifting girdles that will be used to remove (lift and tail) the 400-tonne heat exchangers from the reactors at Calder Hall nuclear power plant in Cumbria.

Each reactor has four vertically mounted heat exchangers. These are located externally to the reactor building and were clad for insulation and weather protection. The heat exchangers weigh around 400 tonnes and measure 27m in length with a diameter of 5.5m. This will represent the largest ever lift in the UK nuclear industry. CPE delivered the lifting girdles to its customer Nuvia Limited (formerly NUKEM Limited) at the end of February 2008. Nuvia is one of several contractors chosen by Sellafield Limited to decommission the Calder Hall site.